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Impact of AI on apparel sector
THE apparel sector is the backbone of the economy, employing more than 4.4 million people and accounting for more than 80 per cent of the export earnings. For decades, its competitive edge has rested on abundant, low-cost labour. Today, that model is facing its most significant transformation...
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Impact of AI on apparel sector
The apparel work force, already lacking formal vocational training, is ill-equipped for new digital roles, writes Md Mamun Alam
THE apparel sector is the backbone of the economy, employing more than 4.4 million people and accounting for more than 80 per cent of the export earnings. For decades, its competitive edge has rested on abundant, low-cost labour. Today, that model is facing its most significant transformation, driven not by global trade wars or economic shifts but by a silent, rapidly evolving force that is artificial intelligence.
The adoption of artificial intelligence and automation, often categorised under the Fourth Industrial Revolution, is reshaping workforce productivity in apparel factories.
The integration of artificial intelligence primarily targets repetitive, high-volume and complex cognitive tasks previously susceptible to human errors. The most immediate productivity gains are visible in three critical areas:
Quality control: Traditionally a labour-intensive process, fabric and garment inspection is now revolutionised by computer vision systems. High-resolution cameras feeding data into artificial intelligence algorithms can automatically identify stitching mistakes, tears and stains in real time. Research suggests that artificial intelligence systems can achieve up to a 30 per cent boost in quality control efficiency, leading to a measurable reduction in manufacturing defects, sometimes as much as 20 per cent. The automated systems operate at a speed human inspectors cannot match, ensuring superior quality consistency demanded by fast-fashion global buyers.
Supply chain and planning: Artificial intelligence-driven predictive analytics is used to move beyond manual scheduling. Algorithms optimise production schedules based on real-time factors such as raw material availability, machine capacity and evolving global demand. This ability to forecast accurately minimises waste, controls inventory better and shortens the critical lead time for export orders, bolstering the competitiveness of manufacturers against rivals in Vietnam.
Operational efficiency: Artificial intelligence-powered tools also enhance overall factory flow through predictive maintenance, identifying equipment failures before they happen and reducing costly downtime. Furthermore, robotic process automation handles monotonous tasks like material sorting and handling, freeing up human workers to focus on tasks requiring dexterity and judgment.
While productivity soars, the ethical and social implications for the vast apparel work force are profound. Aartificial intelligence is a double-edged sword, threatening millions of jobs, especially among the predominantly low-skilled female workers who constitute the majority of the sector’s employees.
Studies estimate that up to 60 per cent of the current apparel work force, about 2.7 million people, could be displaced by 2041 by automation. This is not a distant threat. Recent industry reports indicate that technological upgrades have already led to a reduction in the overall factory employment by around 30 per cent, primarily affecting entry-level positions such as helpers. Production stages involving highly repetitive work such as cutting have seen the steepest labour cuts.
The key to navigating this transition is recognising that artificial intelligence does not eliminate all jobs. It replaces tasks and creates new, higher-value roles. The demand is shifting from manual operators to specialists who can interact with, maintain and manage intelligent systems: artificial intelligence operators, robot technicians and data analysts.
The core challenge that Bangladesh today faces is the mismatch of skills. The apparel work force, already lacking formal vocational training, is ill-equipped for these new digital roles. With limited training and development opportunities available within the factory system, a significant portion of the displaced work force risks being left behind.
A strategic, unified national response is mandatory. While the government’s national industry policy recognises artificial intelligence as a transformative technology, explicit policies surrounding job loss compensation, reskilling mandates and support for a ‘just transition’ remain critically underdeveloped.
Bangladesh must move beyond viewing its work force as a cheap, disposable commodity. The success of the apparel sector depends on strategic government intervention through subsidies for artificial intelligence adoption, coupled with compulsory, subsidised reskilling and upskilling programmes.
By transforming factory workers into ‘technicians’ and ‘supervisors’ equipped with digital literacy, Bangladesh can retain its human capital, ensure a smoother transition and solidify its position in the global high-value apparel market. Failure to do so risks trading short-term productivity gains for long-term social instability.
Md Mamun Alam is chief operating officer, C-NET.
The apparel work force, already lacking formal vocational training, is ill-equipped for new digital roles, writes Md Mamun Alam
THE apparel sector is the backbone of the economy, employing more than 4.4 million people and accounting for more than 80 per cent of the export earnings. For decades, its competitive edge has rested on abundant, low-cost labour. Today, that model is facing its most significant transformation, driven not by global trade wars or economic shifts but by a silent, rapidly evolving force that is artificial intelligence.
The adoption of artificial intelligence and automation, often categorised under the Fourth Industrial Revolution, is reshaping workforce productivity in apparel factories.
The integration of artificial intelligence primarily targets repetitive, high-volume and complex cognitive tasks previously susceptible to human errors. The most immediate productivity gains are visible in three critical areas:
Quality control: Traditionally a labour-intensive process, fabric and garment inspection is now revolutionised by computer vision systems. High-resolution cameras feeding data into artificial intelligence algorithms can automatically identify stitching mistakes, tears and stains in real time. Research suggests that artificial intelligence systems can achieve up to a 30 per cent boost in quality control efficiency, leading to a measurable reduction in manufacturing defects, sometimes as much as 20 per cent. The automated systems operate at a speed human inspectors cannot match, ensuring superior quality consistency demanded by fast-fashion global buyers.
Supply chain and planning: Artificial intelligence-driven predictive analytics is used to move beyond manual scheduling. Algorithms optimise production schedules based on real-time factors such as raw material availability, machine capacity and evolving global demand. This ability to forecast accurately minimises waste, controls inventory better and shortens the critical lead time for export orders, bolstering the competitiveness of manufacturers against rivals in Vietnam.
Operational efficiency: Artificial intelligence-powered tools also enhance overall factory flow through predictive maintenance, identifying equipment failures before they happen and reducing costly downtime. Furthermore, robotic process automation handles monotonous tasks like material sorting and handling, freeing up human workers to focus on tasks requiring dexterity and judgment.
While productivity soars, the ethical and social implications for the vast apparel work force are profound. Aartificial intelligence is a double-edged sword, threatening millions of jobs, especially among the predominantly low-skilled female workers who constitute the majority of the sector’s employees.
Studies estimate that up to 60 per cent of the current apparel work force, about 2.7 million people, could be displaced by 2041 by automation. This is not a distant threat. Recent industry reports indicate that technological upgrades have already led to a reduction in the overall factory employment by around 30 per cent, primarily affecting entry-level positions such as helpers. Production stages involving highly repetitive work such as cutting have seen the steepest labour cuts.
The key to navigating this transition is recognising that artificial intelligence does not eliminate all jobs. It replaces tasks and creates new, higher-value roles. The demand is shifting from manual operators to specialists who can interact with, maintain and manage intelligent systems: artificial intelligence operators, robot technicians and data analysts.
The core challenge that Bangladesh today faces is the mismatch of skills. The apparel work force, already lacking formal vocational training, is ill-equipped for these new digital roles. With limited training and development opportunities available within the factory system, a significant portion of the displaced work force risks being left behind.
A strategic, unified national response is mandatory. While the government’s national industry policy recognises artificial intelligence as a transformative technology, explicit policies surrounding job loss compensation, reskilling mandates and support for a ‘just transition’ remain critically underdeveloped.
Bangladesh must move beyond viewing its work force as a cheap, disposable commodity. The success of the apparel sector depends on strategic government intervention through subsidies for artificial intelligence adoption, coupled with compulsory, subsidised reskilling and upskilling programmes.
By transforming factory workers into ‘technicians’ and ‘supervisors’ equipped with digital literacy, Bangladesh can retain its human capital, ensure a smoother transition and solidify its position in the global high-value apparel market. Failure to do so risks trading short-term productivity gains for long-term social instability.
Md Mamun Alam is chief operating officer, C-NET.
































