[🇧🇩] Textile & RMG Industry of Bangladesh

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[🇧🇩] Textile & RMG Industry of Bangladesh
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Lotus Silk: Weaving possibilities in a fine fabric
Sheikh Saifur Rahman
Published: 08 Mar 2025, 11: 32

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Extracting fiber from lotus stems

The world renowned gossamer-fine Dhaka Muslin spun from Phuti Karpas cotton disappeared from the scene. The intricate craftsmanship was lost to the world.

A few years ago, Dhaka Muslin saw a revival. A group of skilled artisans in Bangladesh achieved what was once thought impossible. They did not stop there. They have now created a special scarf made from yarn derived from lotus stems, known as Lotus Silk.

Unique properties of lotus silk

The colour of lotus silk yarn is a light milky yellow. This yarn is derived from a sticky resin found in lotus stems. The silk made from this yarn is called Lotus Silk, one of the most expensive fabrics in the world. The price of one kilogram of lotus silk yarn ranges from $2,000 to $3,500 (about Tk 427,000), and the price of fabric per yard varies between $25 and $1,000.

Countries such as Myanmar, Vietnam, and Cambodia have a long history of producing and using lotus silk. However, in Bangladesh, the use of lotus silk is a recent development.

A six-yard scarf was recently woven using the Jamdani weaving technique on a pit loom. This scarf has been presented to UNESCO and is currently displayed at the Bangladesh National Commission for UNESCO in Segunbagicha, Dhaka. Anyone interested can visit and see the scarf.

Experts and researchers believe that the successful production of lotus silk in Bangladesh has opened new doors for the textile industry. Since Bangladesh has numerous lotus-filled wetlands that remain flooded year-round, lotus stems can be collected at any time.

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Artisan Achhia Begum holding her hand-woven lotus silk fabric

Prime prospects for Bangladesh

Padma (lotus) researcher and Chairman of Bengal Plants Research & Development (BPRD), Shikdar Abul Kashem Shamsuddin, expressed his optimism, saying, "Since labour costs are lower in Bangladesh, the cost of yarn spinning and fabric production will be reduced. This will make it easier for us to compete in the international market."

An eco-friendly yarn

Lotus stems contain numerous small pores that store a sticky substance. When exposed to air, this resin solidifies and is skillfully spun into yarn. This yarn dries quickly in the air without needing sunlight.

The stems of the pink lotus (Nelumbo nucifera) are ideal for producing lotus silk yarn, although other lotus varieties can also be used. Compared to cotton or mulberry silk, lotus silk is stronger, more durable, and 100% water-resistant. Though it lacks high elasticity, it does not wrinkle. This yarn is naturally lustrous, soft, and breathable, making it highly receptive to dyes that enhance its beauty.

Since lotus silk is made from natural materials, its production does not harm insects, unlike other silk industries. It requires no water or fossil fuel usage, making it a zero-carbon-emission process.

Various uses of the lotus

The pink lotus is considered sacred in Hinduism and Buddhism. One of its remarkable properties is its ability to purify water naturally. Lotus flowers are also renowned for their medicinal properties, and the pollen (stamens) of the lotus is used to make expensive herbal tea.

Lotus stems and young leaves can be cooked and eaten, while the root is an excellent source of carbohydrates. Due to its medicinal value, lotus is now commercially cultivated in various countries. White lotus petals are used to make perfumes. Countries such as China, India, Japan, Korea, Vietnam, Myanmar, Thailand, and Cambodia have diverse applications for lotus.

Commercial potential in Bangladesh

Bangladesh has 35–40 large lotus-filled wetlands, most of which are government-owned. These wetlands remain waterlogged year-round, allowing for a continuous supply of lotus stems.

When lotus stems are cut, new ones grow underwater, with a growth rate of 6–8 inches per day. This allows for at least five harvests per month. According to researcher Shikdar Abul Kashem Shamsuddin, the entire process, from stem collection to fabric production, takes about a month.

By breaking a lotus stem every inch, a sticky resin is released, which is then spun into yarn. If more stems are used, the yarn becomes thicker; if fewer stems are used, the yarn remains finer. This characteristic is similar to Phuti Karpas cotton, making it easy for Bangladeshi women to spin fine-quality yarn.

Women from Ronkoil village in Kanaipur, Faridpur, have proven this by successfully spinning excellent yarn after just three days of training. Within six months, they were able to produce ultra-fine yarn.

In Bangladesh, the best time for yarn production is from August to December, when lotus flowers are abundant. Since this silk production is directly related to agriculture, it can create a new source of income for rural women. If this project is implemented commercially, many skilled yarn spinners will emerge across different districts, making them financially independent.

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Lotus silk threads in various colours

In Cambodia and Vietnam, approximately 30,000 lotus stems are needed to produce one kilogram of yarn. However, in Bangladesh, the same amount of yarn can be produced with just 15,000 lotus stems, according to Md. Ayub Ali, head of planning and implementation at the Bangladesh Handloom Board.

Key People behind the project

The Bengal Plants Research & Development (BPRD) initiated a project titled “Diversity, Usability, and Conservation of Lotus” to develop the lotus silk scarf.

Key contributors to the project include: Dr. Rakhahari Sarkar, Supernumerary professor at Dhaka University was involved in the project as an advisor. Md. Manjurul Islam, Operations Manager at the Handloom Board, assisted in yarn spinning and dyeing. He was also assisted by Md. Mohaiminul Islam, who also worked in the Muslin Project.
The lotus silk fabric was woven by master weaver Achhia Begum from Sonargaon.

Md. Tajuddin, Senior Program Officer of the Bangladesh National Commission for UNESCO, provided valuable guidance and support to implement the lotus research and of lotus silk weaving.

The research project was funded and supervised by the Bangladesh National Commission for UNESCO.

Need for proper planning

Based on the experience of the pilot project, Md. Ayub Ali believes that if Bangladesh starts commercial production, it will require fewer lotus stems than other countries to produce yarn, allowing for the production of finer-quality silk.

Additionally, jacquard and semi-automatic looms can be used to scale up fabric production.

According to analysts and researchers, lotus silk could be Bangladesh's trump card in the global luxury fashion market. With proper planning and execution, Bangladesh has the potential to carve out a unique position in the global textile industry with lotus silk.​
 

Sammilito Parishad demands adequate gas, electricity

Garment manufacturers and exporters demanded adequate supply of gas and electricity to production units and a reduction in bank interest rates to enhance production and exports, a leader of one of the panels that contest the Bangladesh Garment Manufacturers and Exporters Association (BGMEA) polls said yesterday.

Md Abul Kalam, the leader of Sammilito Parishad, was addressing garment exporters at an iftar event organised by the panel at the Army Golf Club in Dhaka.

It is possible to increase annual garment exports to $60 billion from the current $42 billion in the next five years if adequate gas and electricity can be supplied to industrial textile and garment units, he said.

He also made a commitment to achieve this target if Sammilito Parishad wins the upcoming BGMEA elections, scheduled to be held on May 28.

Quazi Moniruzzaman, a former BGMEA president, said the apparel sector has been passing through tough times and the challenges would continue to prevail in the next few months as expenses would increase for Eid-ul-Fitr and Eid-ul-Azha.

Kutubuddin Ahmed, another former BGMEA president, urged those present to help the body's members exercise their voting rights and elect the best leaders.

SM Fazlul Hoque, a former BGMEA president, said the association has played a big role in helping the garment sector of Bangladesh to thrive, but sometimes the sector falls in trouble because of non-cooperation from some quarters.

Former BGMEA presidents Faruque Hassan, Khandoker Rafiqul Islam and Redwan Ahmed also spoke.​
 

Tariff commission flags textile smuggling ahead of Eid
Proposes critical steps to safeguard industry

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A woman browses through the apparel selection at an Aarong outlet in Dhaka. With festivities in full swing ahead of Eid-ul-Fitr, the Bangladesh Trade and Tariff Commission focused on the need for urgent intervention to protect the domestic market for textiles, especially in the face of increasing competition from imports. The photo was taken recently. Photo: Prabir Das

With festivities in full swing ahead of Eid-ul-Fitr, the Bangladesh Trade and Tariff Commission has emphasised the importance of safeguarding the local textile industry against the growing influx of imported garments.

As demand for apparel spikes during the country's largest shopping festival, the commission proposed several critical steps yesterday to counter the rising trend of imports, smuggling, and duty evasion that is threatening locally produced textiles.

According to a survey by the Bangladesh Shop Owners Association (BSOA), business worth around Tk 170,000 crore is conducted ahead of Eid-ul-Fitr, with over Tk 37,000 crore spent on clothes.

However, smuggled garments often infiltrate shopping hubs, undercutting local producers, during this lucrative time.

In its recent report, the tariff commission focused on the need for urgent intervention to protect the domestic market for textiles, especially in the face of increasing competition from imports.

The Bangladesh Jamdani Manufacturers and Exporters Association (BJMEA) raised concerns about the rising availability of imported sarees, three-piece suits, "lehengas", and other garments, which could jeopardise the livelihoods of local weavers and manufacturers.

The commission's report revealed that a significant amount of apparel enters the market through both legal and illegal channels.

The analysis shows that saree imports from India alone reached 3,300 tonnes in fiscal year 2022-2023, valued at Tk 28.26 crore, before dropping to 2,526 tonnes in FY24, valued at Tk 25.89 crore.

Similarly, in FY24, imports of three-piece dresses and "lehengas" hit 37,676 tonnes, valued at Tk 1,531.56 crore. Until December 9 of this fiscal year, 16,506 tonnes, valued at Tk 658.43 crore, were brought in.

The commission further noted that the average net price per piece of imported garments appears lower than current market prices.

Some foreign sarees and "lehengas", which should be worth over Tk 1 lakh in the local market, are being sold well below those prices, suggesting oversupply and possible links to duty evasion or smuggling.

To ensure that the actual value of these imports is properly reflected, the commission has recommended that the National Board of Revenue issue special instructions to import clearance stations for garments, including two-piece outfits, three-piece dresses, "lehengas", and sarees.

The commission also called for all garment products to come under inspection during customs clearance.

These inspections should involve relevant customs officers and third-party agencies to prevent false declarations and guarantee compliance with regulations.

Furthermore, the commission urged the Ministry of Home Affairs, in collaboration with the Directorate of Customs Intelligence and Investigation, to take strict legal action against smuggling and duty evasion.

Special operations led by Border Guard Bangladesh, police and anti-smuggling district task forces are essential to protecting the domestic market from illegal foreign textiles.

Bangladesh imports apparel from countries like India, Pakistan, China, Myanmar, Hong Kong, Vietnam, Thailand, and Japan.​
 

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